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Case Sharing: Changheng Intelligence assists domestic beauty brand Perfect Diary in laying out warehousing and logistics

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Project Background

In July 2015, Yixian E-commerce Company was established. In April 2017, the first makeup brand, Perfect Diary, was launched. Its main products include eyeshadow, foundation, eyeliner, eyebrow pencil, makeup remover water, etc., and they are mainly sold online. In 2017, Perfect Diary opened a store on Tmall. During the Double Eleven shopping festival in 2018, Perfect Diary's total sales ranked second on the Tmall makeup chart and first among domestic beauty brands.

 

Perfect Diary has become a benchmark and popular brand in domestic beauty products, and Tmall has also celebrated the 510 China Brand Day. Facing the upward trend of sales growth, how do warehouse staff handle the allocation of piles of shelves? How can sorters accurately and quickly pack and ship goods? These are all issues that have to be taken into consideration.

 

In this situation, Changheng Intelligence assisted Yatsen in setting up a warehousing and logistics business in Conghua, Guangzhou, accurately delivering all kinds of cosmetics to the hands of the "fairies".

 

 

Solution

Changheng Intelligence provided Yatsen's Conghua warehouse with an overall solution from scheme design to project implementation. This solution includes:

• Seeding sorting system

• WCS software system

• Control system hardware

• Ground stack shelves, flow shelves

• It is equipped with a reflux conveying and sorting device

 

①Summary picking: In the warehouse sorting area, space is efficiently utilized to place the inventory on the ground stack shelves. Belt conveyor lines, divided into upper and lower layers, pass through the middle. All the goods required for this round are picked out from the storage area and placed in turnover boxes. The boxes carrying the orders are then placed one by one on the upper conveyor line and sent to the sorting area.

 

Double-layer reflow conveyor line

 

The turnover boxes containing the goods of this batch of orders are sent from the upper-level conveyor line to the sorting area, where employees sort the goods along the line, recheck and pack them. After the process is completed, the emptied turnover boxes are transported back to their original positions via the lower-level conveyor line from the disassembly and sorting area.

 

 

②Sorting along the line (including rechecking and packaging) : The boxes to be sorted move along the assembly line. The sorters take the goods from the turnover boxes, scan the codes one by one to assign orders, and place them in each box on the flow rack. Intermittent review and packaging are carried out. After completion, the emptied turnover boxes are placed on the lower-level return conveyor line and transported back to the warehouse sorting area.

 

 

③Consolidation and waiting for shipment: The goods that have been rechecked and packed are sent to various express sorting outlets through conveyor lines equipped with top-mounted multi-sided scanning systems for shipment, waiting to be dispatched.

 

 

Changheng Advantage

 

The system adopts a building-block structure:

The seed-type sorting system using electronic display labels, with double-layer reflow conveyor lines for sorting and processing order turnover boxes, can handle a huge number of orders with very short shelf sorting lines.

standardized design:

The overall design minimizes the floor space occupied by the equipment to obtain more storage volume and operation area.

WCS software system precise integration control technology:

Fully consider the logistics characteristics of different industries, including order scale, usage habits, and the requirements of special logistics operations in different industries. The system architecture platform is flexible and scalable, capable of supporting the efficient integration of different devices and the effective integration of the device control system with the upper-level WMS system.

 

 

Benefit

• It has effectively reduced the rate of misclassification and the rate of customer complaints

• Save the investment and management of auxiliary equipment

• Significantly reduce the number of management and operation personnel, decrease the workload of management, and enhance efficiency

 

 

 

Our company name, address and telephone number

Guangdong Changheng Intelligent Technology Co., Ltd. is an outstanding enterprise in China's automated logistics system integration. It is dedicated to logistics system planning and consultation, equipment design and manufacturing, and system integration, and provides overall system solutions in the logistics field.

 

Address:No. 6, Licheng 2nd Street, Xin 'an Community, Chang 'an Town, Dongguan City, Guangdong Province

• Tel:+86 189 3821 5395

• Website:www.gdchim.com

• E-mail:candy@gdchim.com

Project Background

In July 2015, Yixian E-commerce Company was established. In April 2017, the first makeup brand, Perfect Diary, was launched. Its main products include eyeshadow, foundation, eyeliner, eyebrow pencil, makeup remover water, etc., and they are mainly sold online. In 2017, Perfect Diary opened a store on Tmall. During the Double Eleven shopping festival in 2018, Perfect Diary's total sales ranked second on the Tmall makeup chart and first among domestic beauty brands.

 

Perfect Diary has become a benchmark and popular brand in domestic beauty products, and Tmall has also celebrated the 510 China Brand Day. Facing the upward trend of sales growth, how do warehouse staff handle the allocation of piles of shelves? How can sorters accurately and quickly pack and ship goods? These are all issues that have to be taken into consideration.

 

In this situation, Changheng Intelligence assisted Yatsen in setting up a warehousing and logistics business in Conghua, Guangzhou, accurately delivering all kinds of cosmetics to the hands of the "fairies".

 

 

Solution

Changheng Intelligence provided Yatsen's Conghua warehouse with an overall solution from scheme design to project implementation. This solution includes:

• Seeding sorting system

• WCS software system

• Control system hardware

• Ground stack shelves, flow shelves

• It is equipped with a reflux conveying and sorting device

 

①Summary picking: In the warehouse sorting area, space is efficiently utilized to place the inventory on the ground stack shelves. Belt conveyor lines, divided into upper and lower layers, pass through the middle. All the goods required for this round are picked out from the storage area and placed in turnover boxes. The boxes carrying the orders are then placed one by one on the upper conveyor line and sent to the sorting area.

 

Double-layer reflow conveyor line

 

The turnover boxes containing the goods of this batch of orders are sent from the upper-level conveyor line to the sorting area, where employees sort the goods along the line, recheck and pack them. After the process is completed, the emptied turnover boxes are transported back to their original positions via the lower-level conveyor line from the disassembly and sorting area.

 

 

②Sorting along the line (including rechecking and packaging) : The boxes to be sorted move along the assembly line. The sorters take the goods from the turnover boxes, scan the codes one by one to assign orders, and place them in each box on the flow rack. Intermittent review and packaging are carried out. After completion, the emptied turnover boxes are placed on the lower-level return conveyor line and transported back to the warehouse sorting area.

 

 

③Consolidation and waiting for shipment: The goods that have been rechecked and packed are sent to various express sorting outlets through conveyor lines equipped with top-mounted multi-sided scanning systems for shipment, waiting to be dispatched.

 

 

Changheng Advantage

 

The system adopts a building-block structure:

The seed-type sorting system using electronic display labels, with double-layer reflow conveyor lines for sorting and processing order turnover boxes, can handle a huge number of orders with very short shelf sorting lines.

standardized design:

The overall design minimizes the floor space occupied by the equipment to obtain more storage volume and operation area.

WCS software system precise integration control technology:

Fully consider the logistics characteristics of different industries, including order scale, usage habits, and the requirements of special logistics operations in different industries. The system architecture platform is flexible and scalable, capable of supporting the efficient integration of different devices and the effective integration of the device control system with the upper-level WMS system.

 

 

Benefit

• It has effectively reduced the rate of misclassification and the rate of customer complaints

• Save the investment and management of auxiliary equipment

• Significantly reduce the number of management and operation personnel, decrease the workload of management, and enhance efficiency

 

 

 

Our company name, address and telephone number

Guangdong Changheng Intelligent Technology Co., Ltd. is an outstanding enterprise in China's automated logistics system integration. It is dedicated to logistics system planning and consultation, equipment design and manufacturing, and system integration, and provides overall system solutions in the logistics field.

 

Address:No. 6, Licheng 2nd Street, Xin 'an Community, Chang 'an Town, Dongguan City, Guangdong Province

• Tel:+86 189 3821 5395

• Website:www.gdchim.com

• E-mail:candy@gdchim.com